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    Home»Space»The Rocket Factory: Inside NASA’s Plans for the Moon and Beyond
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    The Rocket Factory: Inside NASA’s Plans for the Moon and Beyond

    By NASASeptember 7, 2024No Comments4 Mins Read
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    Vehicle Assembly Building Artemis I WDR Rollout
    This image shows NASA’s Moon rocket on the move at the agency’s Kennedy Space Center in Florida, rolling out of the Vehicle Assembly Building for a 4.2-mile journey to Launch Complex 39B on March 17, 2022. Carried atop the crawler-transporter 2, the Space Launch System (SLS) rocket and Orion spacecraft are venturing to the pad for a wet dress rehearsal ahead of the uncrewed Artemis I launch. Credit: NASA/Kim Shiflett

    NASA is enhancing its Kennedy Space Center facilities to support the assembly of the SLS rocket for the Artemis missions, aiming to send the next astronauts to the Moon.

    This preparation includes vertical integration tools for more efficient assembly and involves multiple locations like the Michoud Assembly Facility and Stennis Space Center for various manufacturing stages.

    Preparing Kennedy Space Center for Artemis Missions

    NASA is preparing space at the agency’s Kennedy Space Center in Florida for upcoming assembly activities of the SLS (Space Launch System) rocket core stage for future Artemis missions, beginning with Artemis III.

    Teams are currently outfitting the assembly building’s High Bay 2 for future vertical assembly of the rocket stage that will help power NASA’s Artemis campaign to the Moon. During Apollo, High Bay 2, one of four high bays inside the Vehicle Assembly Building, was used to stack the Saturn V rocket. During the Space Shuttle Program, the high bay was used for external tank checkout and storage and as a contingency storage area for the shuttle.

    Technicians Are Building Tooling in High Bay 2 at NASA Kennedy
    Technicians are building tooling in High Bay 2 at NASA Kennedy that will allow NASA and Boeing, the SLS core stage lead contractor, to vertically integrate the core stage. Credit: NASA

    Vertical Assembly and Integration of SLS

    Michigan-based Futuramic is constructing the tooling that will hold the core stage in a vertical position, allowing NASA and Boeing, the SLS core stage lead contractor, to integrate the SLS rocket’s engine section and four RS-25 engines to finish assembly of the rocket stage. Vertical integration will streamline final production efforts, offering technicians 360-degree access to the stage both internally and externally.

    “The High Bay 2 area at NASA Kennedy is critical for work as SLS transitions from a developmental to operational model,” said Chad Bryant, deputy manager of the SLS Stages Office. “While teams are stacking and preparing the SLS rocket for launch of one Artemis mission, the SLS core stage for another Artemis mission will be taking shape just across the aisleway.”


    This timelapse video shows teams outfitting the High Bay 2 area within Kennedy’s Vehicle Assembly Building for future vertical assembly of the rocket stage that will help power NASA’s Artemis campaign to the Moon. Credit: NASA

    Streamlining the Assembly Process

    Under the new assembly model beginning with Artemis III, all the major structures for the SLS core stage will continue to be fully produced and manufactured at NASA’s Michoud Assembly Facility in New Orleans. Upon completion of manufacturing and thermal protection system application, the engine section will be shipped to NASA Kennedy for final outfitting. Later, the top sections of the core stage – the forward skirt, intertank, liquid oxygen tank, and liquid hydrogen tank – will be outfitted and joined at NASA Michoud and shipped to NASA Kennedy for final assembly.

    SLS Core Stage Arrives at Vehicle Assembly Building
    After completing its journey from NASA’s Michoud Assembly Facility in New Orleans aboard the Pegasus barge, teams with Exploration Ground Systems (EGS) transport the agency’s powerful SLS (Space Launch System) core stage to NASA’s Kennedy Space Center’s Vehicle Assembly Building in Florida on Tuesday, July 23, 2024. Credit: NASA/Isaac Watson

    The fully assembled core stage for Artemis II arrived at Kennedy on July 23. NASA’s Pegasus barge delivered the SLS engine section for Artemis III to Kennedy in December 2022. Teams at NASA Michoud are outfitting the remaining core stage elements and preparing to horizontally join them. The four RS-25 engines for the Artemis III mission are complete at NASA’s Stennis Space Center in Bay St. Louis, Mississippi, and will be transported to NASA Kennedy in 2025. Major core stage and exploration upper stage structures are in work at NASA Michoud for Artemis IV and beyond.

    Artemis Mission: A Leap in Space Exploration

    NASA is working to land the first woman, first person of color, and its first international partner astronaut on the Moon under Artemis. SLS is part of NASA’s backbone for deep space exploration, along with the Orion spacecraft, supporting ground systems, advanced spacesuits and rovers, the Gateway in orbit around the Moon, and commercial human landing systems. SLS is the only rocket that can send Orion, astronauts, and supplies to the Moon in a single launch.

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