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    Home»Science»Carbon Capture Reimagined: New Material Removes CO₂ From Air Like a Tree
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    Carbon Capture Reimagined: New Material Removes CO₂ From Air Like a Tree

    By Michael Keller, ETH ZurichJune 28, 20252 Comments7 Mins Read
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    3D Printed Coral
    Printed Coral, after 20 days. Credit: Yifan Cui & Dalia Dranseike / ETH Zurich

    Scientists are designing a new living material that captures carbon dioxide directly from the air. It uses photosynthetic bacteria to trap CO₂ in both organic and mineral forms.

    The concept may sound futuristic: at ETH Zurich, researchers from multiple disciplines are collaborating to combine conventional materials with microorganisms like bacteria, algae, and fungi. Their shared goal is to create living materials that gain useful properties through microbial metabolism—“such as the ability to bind CO₂ from the air by means of photosynthesis,” explains Mark Tibbitt, Professor of Macromolecular Engineering at ETH Zurich.

    Now, an interdisciplinary team led by Tibbitt has brought this idea to life. They successfully embedded photosynthetic bacteria, known as cyanobacteria, into a printable gel, creating a material that is alive, capable of growing, and actively capturing carbon from the atmosphere. The team introduced their “photosynthetic living material” in a recent study published in Nature Communications.

    Cyanobacteria Incubated in 3D Printed Gel Structures
    Incubation chambers allow cyanobacteria to multiply in freshly printed structures. Credit: Clayton Lee

    Key characteristic: Dual carbon sequestration

    The material can be shaped using 3D printing and needs only sunlight, carbon dioxide, and artificial seawater with common nutrients to grow. “As a building material, it could help to store CO₂ directly in buildings in the future,” says Tibbitt, who co-initiated the living materials research at ETH Zurich.

    The special thing about it: the living material absorbs much more CO2 than it binds through organic growth. “This is because the material can store carbon not only in biomass, but also in the form of minerals – a special property of these cyanobacteria,” reveals Tibbitt.

    Continuous Culture Over 400 Days
    Continuous culture over 400 days: Freshly printed, the structure is still soft. After 30 days it can stand free and greens up visibly. It continuously stores CO2 and hardens from the inside. (Scale: 1 cm). Credit: Yifan Cui / ETH Zurich

    Yifan Cui, one of the two lead authors of the study, explains: “Cyanobacteria are among the oldest life forms in the world. They are highly efficient at photosynthesis and can utilise even the weakest light to produce biomass from CO2 and water.”

    At the same time, the bacteria alter their surrounding chemical environment through photosynthesis, causing solid carbonates such as lime to form. These minerals serve as an additional carbon sink and, unlike biomass, store CO₂ in a more stable and long-lasting form.

    3D Printed Cup
    Printed Cup. Credit: Yifan Cui & Dalia Dranseike / ETH Zurich

    Cyanobacteria as master builders

    “We utilise this ability specifically in our material,” says Cui, who is a doctoral student in Tibbitt’s research group. A practical side effect: the minerals are deposited inside the material and reinforce it mechanically. In this way, the cyanobacteria slowly harden the initially soft structures.

    Laboratory tests showed that the material continuously binds CO₂ over a period of 400 days, most of it in mineral form – around 26 milligrams of CO2 per gram of material. This is significantly more than many biological approaches and comparable to the chemical mineralization of recycled concrete (around 7 mg CO2 per gram).

    Moisture, Heat and Light From Growth Lamps
    Moisture, heat and light from growth lamps allow the blue-green algae to thrive. Credit: Girts Apskalns

    Hydrogel as a habitat

    The material that holds the living cells is a hydrogel—a water-rich gel made from cross-linked polymers. Tibbitt’s team designed the polymer network to allow light, carbon dioxide, water, and nutrients to pass through while enabling the cells to distribute evenly throughout the material.

    To help the cyanobacteria survive longer and stay effective, the researchers optimized the geometry of the printed structures using 3D printing techniques. These adjustments increased the surface area, improved light exposure, and enhanced nutrient flow.

    Large Scale 3D Structures Made of Photosynthetic Material
    Picoplanktonics shows large-format objects made of photosynthetic structures. Credit: Valentina Mori/ Biennale di Venezia

    Co-first author Dalia Dranseike: “In this way, we created structures that enable light penetration and passively distribute nutrient fluid throughout the body by capillary forces.” Thanks to this design, the encapsulated cyanobacteria lived productively for more than a year, the materials researcher in Tibbitt’s team is pleased to report.

    Infrastructure as a carbon sink

    The researchers see their living material as a low-energy and environmentally friendly approach that can bind CO2 from the atmosphere and supplement existing chemical processes for carbon sequestration. “In the future, we want to investigate how the material can be used as a coating for building façades to bind CO2 throughout the entire life cycle of a building,” Tibbitt looks ahead.

    Minearalized CO2 of a Living Lattice Structure
    Mineralized CO2 of a living lattice structure. Credit: Yifan Cui & Dalia Dranseike / ETH Zurich

    There is still a long way to go, but colleagues from the field of architecture have already taken up the concept and realized initial interpretations in an experimental way.

    Two installations in Venice and Milan

    Thanks to ETH doctoral student Andrea Shin Ling, basic research from the ETH laboratories has made it onto the big stage at the Architecture Biennale in Venice. “It was particularly challenging to scale up the production process from laboratory format to room dimensions,” says the architect and bio-designer, who is also involved in this study.

    3D Printed Pineapple
    3D-printed “pineapple” with cyanobacteria growing inside after a development period of 60 days. The green colour comes from the chlorophyll of the photosynthetic bacteria. Credit: Yifan Cui / ETH Zurich

    Ling is doing her doctorate at ETH Professor Benjamin Dillenburger’s Chair of Digital Building Technologies. In her dissertation, she developed a platform for biofabrication that can print living structures containing functional cyanobacteria on an architectural scale.

    For the Picoplanktonics installation in the Canada Pavilion, the project team used the printed structures as living building blocks to construct two tree-trunk-like objects, the largest around three meters high. Thanks to the cyanobacteria, these can each bind up to 18 kg of CO2 per year – about as much as a 20-year-old pine tree in the temperate zone.

    3D Printed Lattice Structure
    3D-printed lattice structure. Credit: Yifan Cui & Dalia Dranseike / ETH Zurich

    “The installation is an experiment – we have adapted the Canada Pavilion so that it provides enough light, humidity and warmth for the cyanobacteria to thrive and then we watch how they behave,” says Ling. This is a commitment: The team monitors and maintains the installation on site – daily. Until 23 November.

    At the 24th Triennale di Milano, Dafne’s Skin is investigating the potential of living materials for future building envelopes. On a structure covered with wooden shingles, microorganisms form a deep green patina that alters the wood over time: a sign of decay becomes an active design element that binds CO2 and enhances the aesthetics of microbial processes. Dafne’s Skin is a collaboration between MAEID Studio and Dalia Dranseike. It is part of the exhibition “We the Bacteria: Notes Toward Biotic Architecture” and runs until November 9.

    Reference: “Dual carbon sequestration with photosynthetic living materials” by Dalia Dranseike, Yifan Cui, Andrea S. Ling, Felix Donat, Stéphane Bernhard, Margherita Bernero, Akhil Areeckal, Marco Lazic, Xiao-Hua Qin, John S. Oakey, Benjamin Dillenburger, André R. Studart and Mark W. Tibbitt, 23 April 2025, Nature Communications.
    DOI: 10.1038/s41467-025-58761-y

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    3D Printing Carbon Capture Cyanobacteria ETH Zurich Hydrogel
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    2 Comments

    1. Robert on June 29, 2025 9:32 am

      At 0.04% atmospheric carbon, with total plant-life collapse (death zone) just 50% lower @: 0.02%, trees don’t need the competition. Of course, understanding this needs but a small exercise in brain function.

      Reply
    2. James on June 29, 2025 9:49 pm

      The removal of CO2 WITHOUT the concurrent production of O2 ( like what plants do) seems like a very stupid idea. You are reducing the amount of CO2 that plants need to survive and to produce Oxygen ( what we need in order to survive). Perhaps this would make sense if O2 was produced by thus product.

      Reply
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