Researchers have developed a secret sauce for using waste bread as a medium to grow bacteria, yeasts, and other microorganisms for fermented food production.
As much as a third of food produced for human consumption is wasted or lost globally every year. New research published in Frontiers in Microbiology suggests one way to take a big bite out of food waste is to use bread destined for the dumpster as a medium for cultivating microbial starters for the food industry.
While exact numbers regarding the amount of bread that is thrown away are hard to estimate, it is believed “hundreds of tons are wasted daily worldwide” from spoilage and other factors, including consumer preferences for products like crustless loaves.
The authors write that bread waste creates both economic loss and environmental impacts, as most of the waste ends up in landfills that emit greenhouse gases such as carbon dioxide and methane. The researchers propose repurposing all that discarded dough to feed the very microorganisms needed to kick start fermentation in food industries like bakeries, dairy, and wine-making.
“We believe that the introduction of innovative bioprocessing technologies might be the key to unravel the burden of food waste [and] improving sustainability of the agro-food system,” said team coordinator Dr. Carlo G. Rizzello at the University of Bari Aldo Moro in Italy.
Rizzello and his colleagues experimented with more than 40 different kinds of growing conditions to find the best combination for various bacteria, yeast and other microorganisms used in food fermentation. This involved discovering the right recipe of bread amount, enzymes and supplemental ingredients, as well as the ideal time and temperature for incubation.
The goal was to create a wasted bread medium (WBM) that would match or beat current production methods that rely on raw materials. And, in fact, the scientists did formulate a secret sauce using 50 percent waste bread that was appetizing to a wide variety of microorganisms, including bacteria used in yogurt production. Crucially, they estimate that the production cost of WBM is about a third that of conventional media.
“The protocol we were able to set up combines both the need for disposing of the huge amount of bread waste with that of cheap sources for media production, while fitting for the cultivation of several food industry starters, and it is patent pending,” Rizzello said.
The idea is that the WBM protocols could be easily adopted by industrial bakeries, which currently rely on other companies to provide the starters. These businesses would benefit by “using their own waste to produce the medium and propagate the cultures, without modifying [or] adding any equipment to the existing technology,” said lead author Michela Verni, who was responsible for the experimental design of the work.
“The strength of our study strictly relies on how easily applicable the protocol is, and proof of its feasibility is indeed the fact that the process is already scaled up at industrial level,” she added. “Nevertheless, WBM offers a possibility for sustainable starter production to all the food industries working in the field of fermented foods and beverages.”
Rizzello said WBM has applications beyond simple microbial cultivation. For example, it could be used as a food ingredient itself with a few tweaks to the WBM recipe and fermentation with different starters. Or it could serve as a substrate to feed microbes that produce specific compounds used in food supplements or cosmetics.
While WBM appears to be an effective medium for growing lactic acid bacteria and yeasts, Rizzello said further study is needed to determine if certain components or lack of some micronutrients might affect microbial metabolism in some significant way
Reference: “Wasted Bread as Substrate for the Cultivation of Starters for the Food Industry” by Michela Verni, Andrea Minisci, Sonia Convertino, Luana Nionelli and Carlo G. Rizzello, 28 February 2020, Frontiers in Microbiology.