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    Home»Technology»Stanford-Developed Device Produces Critical Fertilizer Ingredient From Thin Air
    Technology

    Stanford-Developed Device Produces Critical Fertilizer Ingredient From Thin Air

    By Stanford UniversityDecember 28, 20246 Comments4 Mins Read
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    Spraying Fertilizer
    Researchers have developed a prototype device that produces ammonia, a key fertilizer, sustainably from air and water using wind energy, without the high energy demands or carbon emissions of traditional methods. This portable, room-temperature system could revolutionize agriculture and other industries by enabling decentralized, clean production of ammonia, reducing fossil fuel reliance.

    A new device produces ammonia from air and wind energy, offering a sustainable alternative to fossil fuel-dependent methods for agriculture and clean energy applications.

    The air we breathe holds the key to more sustainable agriculture, thanks to an innovative breakthrough by researchers at Stanford University and King Fahd University of Petroleum and Minerals in Saudi Arabia. They have created a prototype device that uses wind energy to extract nitrogen from the air and convert it into ammonia—a critical ingredient in fertilizer.

    If fully developed, this method could replace the traditional process of producing ammonia, which has been in use for over a century. The conventional method combines nitrogen and hydrogen at high pressures and temperatures, consuming 2% of the world’s energy and generating 1% of annual carbon dioxide emissions due to its reliance on natural gas. This new approach offers a cleaner, more energy-efficient alternative.

    The study, published December 13 in Science Advances, involved the first on-site – rather than in a lab – demonstration of the technology. The researchers envision someday integrating the device into irrigation systems, enabling farmers to generate fertilizer directly from the air.

    “This breakthrough allows us to harness the nitrogen in our air and produce ammonia sustainably,” said study senior author Richard Zare, the Marguerite Blake Wilbur Professor in Natural Science in the Stanford School of Humanities and Sciences. “It’s a significant step toward a decentralized and eco-friendly approach to agriculture.”

    A cleaner alternative

    In preparation for designing their device, the researchers studied how different environmental factors – like humidity, wind speed, salt levels, and acidity – affect ammonia production. They also looked at how the size of water droplets, the concentration of the solution, and the contact of water with materials that do not dissolve in water impact the process. Lastly, they tested the best mix of iron oxide and an acid polymer with fluorine and sulfur to determine the ideal conditions for producing ammonia and understand how these catalyst materials interact with water droplets.

    The Stanford team’s process makes ammonia cleanly and inexpensively and utilizes the surrounding air to get nitrogen and hydrogen from water vapor. By passing air through a mesh coated with catalysts to facilitate the necessary reaction, the researchers produced enough ammonia with a sufficiently high concentration to serve as a hydroponic fertilizer in greenhouse settings. Unlike traditional methods, the new technique operates at room temperature and standard atmospheric pressure, requiring no external voltage source to be attached to the mesh. Farmers could run the portable device onsite, eliminating the need to purchase and ship fertilizer from a manufacturer.

    “This approach significantly reduces the carbon footprint of ammonia production,” said study lead author Xiaowei Song, a chemistry research scientist at Stanford.

    In laboratory experiments, the team demonstrated further potential by recycling water through a spraying system, achieving ammonia concentrations sufficient to fertilize plants grown in a greenhouse after just two hours. By incorporating a filter made from a microporous stone material, this approach could produce enough ammonia to support broader agricultural applications.

    A future without fossil fuels

    The device is two to three years away from being market-ready, according to study co-author Chanbasha Basheer of King Fahd University of Petroleum and Minerals. In the meantime, the researchers plan to use increasingly large mesh systems to produce more ammonia. “There is a lot of room to develop this,” Basheer said.

    Ammonia’s importance extends beyond fertilizers. As a clean energy carrier, it can store and transport renewable energy more efficiently than hydrogen gas due to its higher energy density. The innovation positions ammonia as a linchpin in decarbonizing industries like shipping and power generation.

    “Green ammonia represents a new frontier in sustainability,” Zare said. “This method, if it can be scaled up economically, could drastically reduce our reliance on fossil fuels across multiple sectors.”

    Reference: “Onsite ammonia synthesis from water vapor and nitrogen in the air” by Xiaowei Song, Chanbasha Basheer, Jinheng Xu and Richard N. Zare, 13 December 2024, Science Advances.
    DOI: 10.1126/sciadv.ads4443

    The study was funded by the U.S. Air Force Office of Scientific Research and King Fahd University of Petroleum and Minerals.

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    6 Comments

    1. Boba on December 28, 2024 6:47 am

      Extracting nutritive ingredients from the air… aren’t the plants doing that on their own already?

      Reply
      • Steve Nordquist on December 29, 2024 12:53 am

        No! That’s root nodule bacteria and fungi making that happen. That said, I guess I now know ‘thin air’ in a requirement should have a couple 200′ masts with 130′ rotors and turbines, copper discipline etc. per 500 hA?

        I wanted it to be phosphorus from thin air. Maybe next time.

        Reply
      • Jeremy Williams on December 29, 2024 10:32 am

        Plants can extract carbon and oxygen from the air, but not nitrogen, at least not by themselves. Nitrogen-fixing bacteria, called diazotrophs, are responsible for converting atmospheric nitrogen into bioavailable compounds that plants can absorb, which allows nitrogen to work its way up the food chain. All organisms need nitrogen for DNA and protein synthesis, but only diazotrophs can pull it out of the air. Industrial scale farming has used ammonia as a loophole for introducing nitrogen to crops.

        Reply
    2. Charles G. Shaver on December 28, 2024 9:19 am

      Good news for the plants and some sectors of the ammonia/catalyst/energy industries but what good does it do for humans when edible plants are grown in nutrient depleted soils?

      Reply
    3. Harrlokk on December 28, 2024 11:35 am

      The Germans in World War I developed a process to produce nitrogen for explosives from the air when Britain’s naval blockade cut off their access to Chilean saltpeter (sodium nitrate) and guano, both of which were critical sources of nitrogen for making explosives and fertilizers.

      The breakthrough came from the Haber-Bosch process, developed by Fritz Haber and Carl Bosch in the early 20th century. This process involves synthesizing ammonia (NH₃) from atmospheric nitrogen (N₂) and hydrogen (H₂) under high pressure and temperature using an iron catalyst. Ammonia could then be converted into nitric acid and used to produce explosives like TNT and gunpowder.

      The process was initially developed for fertilizers, but during the war, Germany repurposed it for military applications. It was a critical innovation because it allowed Germany to maintain a steady supply of explosives despite the blockade, significantly prolonging their ability to sustain the war effort.

      Reply
    4. Guest on December 29, 2024 7:45 am

      Very impressive!

      But they do need to further develop the materials used to get rid of the plastics/organic polymers.

      Reply
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